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    Home»Chemistry»Breakthrough Tech Captures and Destroys “Forever Chemicals” in a Single Process – a Game-Changer for Clean Water
    Chemistry

    Breakthrough Tech Captures and Destroys “Forever Chemicals” in a Single Process – a Game-Changer for Clean Water

    By University of Illinois at Urbana-ChampaignNovember 11, 20243 Comments4 Mins Read
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    UIUC PFAS Semiconductor Factories
    With the construction of semiconductor factories expected to rise, researchers at the University of Illinois Urbana-Champaign are working to get ahead of the PFAS pollution issues associated with the fabrication process. Credit: Photo courtesy Lehava Center Qiryat Gat

    Researchers created a single-step device using redox electrodialysis and electrosorption to capture and destroy diverse PFAS chemicals, aiming to address contamination in water and industrial wastewater.

    A study from the University of Illinois Urbana-Champaign is the first to introduce an electrochemical method capable of capturing, concentrating, and destroying diverse PFAS chemicals—including the increasingly common ultra-short-chain PFAS—in water, all in a single process. This breakthrough holds promise for tackling the mounting industrial challenge of PFAS contamination, especially within semiconductor manufacturing.

    A previous U. of I. study showed that short- and long-chain PFAS can be removed from water using electrochemically driven adsorption, referred to as electrosorption, but this method is ineffective for ultra-short-chain molecules because of their small size and different chemical properties. The new study, led by Illinois chemical and biomolecular engineering professor Xiao Su, combines a desalination filtration technology, called redox electrodialysis, with electrosorption in a single device to address the problems associated with capturing the complete PFAS size spectrum.

    The study findings are published in the journal Nature Communications.

    Why Redox Electrodialysis?

    “We decided upon redox electrodialysis because the very short-chain PFAS behave a lot like salt ions in water,” Su said. “The challenge was to produce an efficient, effective electrodialysis system to capture the ultra-short-chain PFAS, have it work in tandem with the electrosorption process for the longer-chain PFAS, destroy them with electrochemical oxidation, and make it happen within a single device.”

    Su’s team has previously demonstrated highly efficient electrodialysis devices that remove various non-PFAS contaminants. However, the process requires ion-exchange membranes, which are expensive and quickly fouled by PFAS molecules.

    To clear the membrane hurdle, Su’s team introduced an inexpensive nanofiltration membrane that enables the electric field-driven removal of PFAS without becoming fouled. This technology is based on prior advances made by their group in combining redox polymers with these nanofiltration membranes to enable energy-efficient desalination.

    Optimizing Device Configuration

    For PFAS removal, having the right material for the job is one thing, but finding the most effective configuration is a significant challenge on its own.

    “After experimenting with a variety of device configurations, we finally settled on a system that desalinates the PFAS-contaminated water to remove the ultra-short-chain molecules, then at the same time, carbon electrodes remove the remaining short- and long-chain molecules,” Su said. “This process also concentrates all the PFAS, making them easier to destroy once captured.”

    Finally, the electrochemical oxidation process inherent to redox electrodialysis destroys the captured PFAS by converting them to fluoride ions, a key step towards eliminating these persistent contaminants from the environment.

    Su said that the team is excited about the prospect of scaling up the process so they can take it out of the lab and into the field not only to address wastewater applications but also to incorporate the system on-site into industrial wastewater streams.

    “This work is very timely due to interest from the U.S. government, wastewater treatment facilities, and the semiconductor industry,” Su said. “Semiconductor production is expected to rise over the coming years, and PFAS abatement for sustainable production will become a major issue moving forward.”

    Reference: “Integrating redox-electrodialysis and electrosorption for the removal of ultra-short- to long-chain PFAS” by Nayeong Kim, Johannes Elbert, Ekaterina Shchukina and Xiao Su, 27 September 2024, Nature Communications.
    DOI: 10.1038/s41467-024-52630-w

    Illinois researchers Nayeong Kim, Johannes Elbert and Ekaterina Shchukina contributed to this study. The National Science Foundation ERASE-PFAS program supported this research.

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    Chemical Engineering Environment Pollution Popular Semiconductors University of Illinois at Urbana-Champaign
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    3 Comments

    1. Boba on November 12, 2024 5:43 am

      Everything they come up with in the lab is groundbreaking until it’s time to scale it up and put it on the market. Then it’s crickets.

      Reply
      • Devon Eaton on November 12, 2024 11:47 am

        I’m curious how this could be integrated into conventional treatment strategies for industrial chip manufacturing wastewater. Treatment often starts with fluoride removal and ends woth desalination with ion exchange somewhere inbetween. New plant designs are one thing, but it seems a difficult sale to reconfigure a plant’s process streams to fit this tech into a workable design.

        Reply
        • Johnnie Tyler Beard on January 25, 2025 10:16 am

          The removal of PFAS from the waste water produced in our future EUV integrated circuit manufacturing facilities is well worth the cost of even producing these sorts of filtration systems in a parallel production and then switching over to the more efficient PFAS waste removal equipment once the bugs are reduced or removed because their removal ” BEFORE ” they are released into the environment as ” FOREVER CHEMICAL WASTE ” will be worth the cost …
          .
          Because They are called ” FOREVER CHEMICALS ” for a reason … WTFU …
          .

          Reply
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